Friction Surfacing Machines
ETA has designed and manufactured FSM for various combination of materials.Friction surfacing is a process derived from friction welding, whereby a cladding material, in rod form is rotated under pressure, generating a plasticized layer in the rod at the interface with the substrate. By moving a substrate across the face of the rotating rod a plasticized layer between 0.2-2.5mm thick is deposited.
Key features of our Friction Surfacing Machines
Below are some of the key features of our machines which makes them among the best in the world.
Expand welding of new Materials
FSW has expanded to realm of materials that were hitherto difficult to weld. Magnesium, Aluminium, Copper and its alloys, Titanium , thermoplastics etc. are among the materials that can be fusion welded using FSW.
Environment Friendly
Being a solid-state process and no usage of environmentally harmful materials FSW is an energy efficient and environment friendly technology.There are no fumes or molten material involved in this process. ETA Technology has developed a uinique method of pre-heating the joins to further reduce the energy needs.
Better than Fusion welding
Being a Solid-state welding process, FSW eliminates most of the defects including porosity, solute redistribution and soldification cracking.
Minimal loss and better Join Characteristics
FSW supports a wide range of thickness and length thereby reducing any machining needs later.This is being increasingly adopted in Aerospace, Automobile and Space due to the vast array of advantages it provides.
Friction Surfacing Machine Features
- Machine is available for both longitudinal and circumferential seam welding
- A solid state welding process
- No flux, filler material or gas needed
- Provides excellent mechanical strength and adherence at the interface area
Friction Surfacing Machines
The machine is capable of providing up to 50kN axial thrust to the surfacing rod and can accomadate a maximum plate size of 500mm length X 300mm Width
- Table movement :
- X axis -500mm
- Y axis:300mm
- z axis-(spindle slide):200mm
- Hydraulic tank capacity:110 ltrs
- Total connected load-30kW
- Pnematic supply:4 bar
It is useful for joining high strength aerospace aluminum alloys and other metallic alloys that are hard to weld using conventional fusion welding.
Automotive | Aerospace/space |
Similar Products
You may also want to look into some of our other Friction Welding Machines